Introduction
Satech Machinery Pvt. Ltd. is a manufacturer of semi-automatic metal cutting bandsaw machines designed for accurate, efficient, and consistent metal cutting applications.
Our machines are suitable for industrial workshops, metal fabrication units, engineering industries, and manufacturing facilities that require reliable cutting performance across different metal sections.
Our S-Tech semi-automatic metal cutting bandsaw machine combines hydraulic operation, controlled blade movement, and a hydraulic workpiece vice to simplify cutting operations.
Its robust construction and adjustable blade speed options support the processing of different metal materials, including mild steel, stainless steel, alloy steel, aluminium, brass, copper, and tool steel.
With a maximum round cutting capacity of 325 mm and square cutting capacity of 250 × 250 mm, this machine offers a practical solution for businesses looking to improve productivity, cutting consistency, and operator convenience.
Work of Semi-Automatic Metal Cutting Bandsaw Machine
A SMSA 325 semi-automatic metal cutting bandsaw machine uses a continuous toothed blade to cut metal bars, pipes, profiles, and other workpieces.
Hydraulic controls assist with workpiece clamping and blade feed, reducing the need for continuous manual intervention.
Working process:
- Workpiece positioning: The operator places the metal material securely on the machine bed.
- Hydraulic clamping: The hydraulic vice holds the workpiece firmly during cutting.
- Blade speed selection: The operator selects a suitable blade speed from the available settings of 22, 37, 55, or 75 metres per minute.
- Controlled cutting: The saw arm moves downward to cut the material with controlled hydraulic feed.
- Automatic cut completion: At the end of the cutting cycle, the machine stops automatically and the saw arm lifts.
- Coolant application: The coolant pump supplies cutting fluid to help manage heat and support blade performance.
- Material removal: The operator removes the cut section and positions the next workpiece.
This operating sequence helps improve workflow efficiency, maintain cutting consistency, and reduce repetitive manual handling.
Components of 325mm Semi-Automatic Metal Cutting Bandsaw Machine
Our machine incorporates mechanical, electrical, and hydraulic components that work together to deliver dependable cutting performance.
- Bandsaw Blade: The 3760 × 27 × 0.9 mm blade cuts different metal sections with suitable cutting speed and feed settings.
- Drive Motor: The 2 HP, 1440 RPM motor powers the main cutting mechanism.
- Hydraulic Motor: The 1 HP, 1440 RPM motor supports hydraulic operations, including workpiece clamping and feed control.
- Coolant Pump: The 0.15 HP, 2800 RPM pump circulates coolant during cutting.
- Worm Gearbox: Transfers drive power to support the blade drive mechanism.
- Hydraulic Vice: Holds the workpiece securely to minimise movement during cutting.
- Adjustable Guide Units: Chrome-plated guide units help maintain blade alignment and cutting stability.
- Saw Arm: Supports the blade and provides the cutting movement, including automatic lifting at the end of the cut.
- Job Stopper: Helps position material consistently for repeated cutting operations.
- Swarf Cleaning Brush: Removes metal chips from the blade to help maintain cutting performance.
Standard Accessories
- Electric motor
- Coolant pump
- Job stopper
- M42 HSS bi-metal blade
- Swarf cleaning brush
- Tool kit
Optional Accessories
- Material roller stand
- Bi-metal HSS bandsaw blade
- Manual bar feeding mechanism with worm gear
- Degree cutting fixture
Uses of Semi-Automatic Metal Cutting Bandsaw Machine
A semi-automatic metal cutting bandsaw machine is suitable for industries that require accurate cutting of metal stock into specified lengths.
Major applications include:
- Metal Fabrication Workshops: Cutting metal bars, plates in suitable sections, angles, channels, and profiles.
- Steel Processing Units: Cutting mild steel, alloy steel, and stainless steel stock.
- Automotive Industries: Preparing metal components and raw material sections for machining and fabrication.
- Engineering Workshops: Cutting metal blanks for manufacturing, repair, and maintenance activities.
- Pipe and Tube Manufacturing: Cutting compatible pipes and tubes to required lengths.
- Heavy Machinery Manufacturing: Preparing metal sections used in industrial equipment and machine structures.
- Construction Equipment Manufacturing: Cutting structural metal sections for fabrication and assembly.
- Tool Rooms and Maintenance Departments: Processing metal stock for replacement parts, fixtures, and custom components.
- Metal Stockists and Distributors: Preparing customer orders by cutting bars and profiles into specified lengths.
Frequently Asked Questions
Q1: What is a semi-automatic metal cutting bandsaw machine?
A1: It is an industrial cutting machine that uses a continuous toothed blade and assisted hydraulic operations to cut metal workpieces efficiently.
Q2: What is the cutting capacity of this machine?
A2: The machine has a maximum round cutting capacity of 325 mm and a square cutting capacity of 250 × 250 mm.
Q3: Which materials can this bandsaw machine cut?
A3: It can cut copper, brass, aluminium, mild steel, alloy steel, stainless steel, and tool steel with a suitable blade and cutting setup.
Q4: What is the blade size of the machine?
A4: The specified blade size is 3760 × 27 × 0.9 mm.
Q5: Does the machine stop automatically after cutting?
A5: Yes. The machine turn off at the end of the cut, and the saw arm lifts automatically to facilitate the next operation.
We Supply Semi-Automatic Metal Cutting Bandsaw Machine in Gujarat including locations Ahmedabad, Surat, Vadodara, Rajkot, Bhavnagar, Jamnagar, Anand, Gandhinagar, Bharuch, Morbi, Vapi, Valsad, Junagadh,
Nadiad, Mehsana, Porbandar, Godhra, Navsari, Surendranagar, Patan, Amreli, Palanpur, Modasa, Dahod, Gandhidham, Bhuj, Ankleshwar, Kalol, Sanand, Halol, Kadi, Khambhat, Jetpur, Kutch, Mundra, Morbi, Rajpipla,
Dwarka, Dholka, Gandharpur, Bhachau, Chotila, Dhandhuka, Umargam, Padra, Jhagadia, Kalol, Savli, Sachin, Palghar, Godhra, Vallabh Vidyanagar, Mandvi, Halvad, Balasinor, Nandesari, Pardi, Karamsad.
Contact Satech Machinery Pvt. Ltd. today for dependable semi-automatic metal cutting bandsaw machines tailored to your industrial production needs.
- Phone: +91 98797 77851
- Email: sales@satechmachinery.in
- Website: www.satechmachinery.in
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